What are the circumstances in which it rattles? Breaking, Accellerating, Cornering, Bumps??
If it is the calipers that are making the noise, check the anti rattle clips, there should be 2 on each caliper, its sort of a 'U' shaped thing with bends in it, they are supposed to sit over the slide pin cases.
Also, you could pull the slide pins out and check them, i've seen some get VERY rusty so i'd say it wouldnt be totally out of the question for one to break, although i dont know what the symtoms would be if that happened.
replacement slide pins are still available from your local ford dealer.
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