Ford is set to release a revolutionary new 6.7-liter Power Stroke turbo-diesel engine for its line of Super Duty F-Series trucks in 2011. The all-new engine promises a, “significant improvement in torque, horsepower and fuel economy,” says Ford in a press release, stating that this new F-Series Super Duty would continue to be a class leader in both payload and towing.
Numerous high-tech innovations have been employed in building this new engine, starting with a compacted graphite iron (CGI) engine block that Ford says is twice as strong as standard iron blocks. This was deemed necessary due to the increases in power output.
The new engine makes use of a Honeywell single variable turbine turbo (similar to the one found on the Porsche 911 Turbo), but takes turbo technology a step further still. Instead of one, there are two compressor wheels driven off a single turbine impeller, working like a bi-turbo setup that gives the engine a fast response time with little lag as well as the power of a larger turbo.
Visually, the new engine looks remarkably different, due to the fact that the intake and exhaust systems are the reverse of a conventional engine. The exhaust manifolds sit in the valley of the big V8 engine, while the intake manifold is on the outside. This means the cylinder heads are essentially flipped around.
By significantly reducing the amount of exhaust piping, lag is reduced considerably. Additionally, this new packaging moves the hotter elements of the engine (like the turbocharger and exhaust pipes) away from the intake areas, ensuring a constant supply of cool air to the engine. And as for that turbo, it sits in the valley between the cylinder banks. Due to its location, spool up is considerably faster and the engine's overall balance is improved. Another major benefit of this setup is that that cab no longer has to be removed from the frame if work needs to be done on the turbo. The fuel-pump, EGR (exhaust gas recirculation) components and the thermostats are also easily accessible from the front of the vehicle.
Ford hasn't released any specifics on the new engine but if out scientific and sophisticated brains have understood all this talk of a sequential variable turbine geometry turbo correctly, our power-loving neanderthal brains are in for a real treat when this new package makes it to market.
More: Report: 2011 Ford Super Duty to Get New 6.7-Liter Power Stroke V8