I’ve just been looking over the specs for the XR6-T, in particular the manual gear ratios and final
drive. The ratios are fairly close at:
1st 2.95
2nd 1.94
3rd 1.34
4th 1.0
5th 0.73
Final drive 3.45
At 6000 rpm max speeds through the gears, according to Wheels magazine, are approx:
1st 68
2nd 104
3rd 151
4th 203
5th 230 @ 4950 rpm
Now, given the wide torque band of this engine, it seems to me a close ratio gearbox is
unnecessary. Also the diff ratio of 3.45 seems way too low for economical cruising. In 5th gear 100
kph occurs at 2150 rpm. This is above where max torque is produced and so is wasteful as far as
fuel efficiency is concerned. For max fuel economy at cruising speed you need to gear your engine
either right on peak torque or just below it so for this engine that is at 2000 rpm or just below.
The other aspect of having such a close ratio box is the change points in relation to 0-100 kph and
SS 400 metre times. Now the 0-100 bracket is OK with just the one gear change necessary but there
is an extra change needed just before the 400 metre mark is reached. This is because 3rd gear runs
out at 151 kph - the car crosses the line at 160 kph so a change up to 4th is necessary for the last 50
or 60 metres or so. So the all important SS 400 m dash is probably at least 0.25 - 0.5 secs slower
than it could be with a better choice of 3rd gear ratio.
Now consider the original T5 back in 1987 -
1st 3.5
2nd 2.14
3rd 1.39
4th 1.0
5th 0.78
...and lets choose a final drive of 2.92:
The max speed in gears becomes:
1st 67 (virtually identical so no more effort on the clutch - actually a slight bit easier)
2nd 111 (gets past the 100 kph mark nicely)
3rd 172 (gets past the 400 metre mark without the extra gear change)
4th 239 (every possibility of achieving a higher top speed if it can get to the redline in 4th)
5th 230 @ 4500 rpm
Cruising at 100 kph in 5th gives just 1950 rpm.- one would have to assume this is more economical
than 2150 rpm as the torque is virtually the same therefore the engine is not under any more load.
Seems to me therefore that the Ford engineers have miscalculated again. We have to ask “why is
this so?” Surely they are not incompetants - although their efforts of late I have also questioned
regarding the Series 3 Tickfords. Also, it is worth noting Wheels criticised the gearbox and
driveline for noise and lack of smoothness - another carry-over from AU.
I’m wondering if Ford aren’t actually making a concerted effort to force ppl out of manuals
alltogether by making them inappropriate for the use to which they have been put, and user
UNfriendly - if the customers (what few of us are left who like manuals) decide, for the reasons
I’ve stated above, to select an auto over the manual there will be huge cost benefits to the
manufacturer.
What does any one else think about my “conspiracy theory”?
drive. The ratios are fairly close at:
1st 2.95
2nd 1.94
3rd 1.34
4th 1.0
5th 0.73
Final drive 3.45
At 6000 rpm max speeds through the gears, according to Wheels magazine, are approx:
1st 68
2nd 104
3rd 151
4th 203
5th 230 @ 4950 rpm
Now, given the wide torque band of this engine, it seems to me a close ratio gearbox is
unnecessary. Also the diff ratio of 3.45 seems way too low for economical cruising. In 5th gear 100
kph occurs at 2150 rpm. This is above where max torque is produced and so is wasteful as far as
fuel efficiency is concerned. For max fuel economy at cruising speed you need to gear your engine
either right on peak torque or just below it so for this engine that is at 2000 rpm or just below.
The other aspect of having such a close ratio box is the change points in relation to 0-100 kph and
SS 400 metre times. Now the 0-100 bracket is OK with just the one gear change necessary but there
is an extra change needed just before the 400 metre mark is reached. This is because 3rd gear runs
out at 151 kph - the car crosses the line at 160 kph so a change up to 4th is necessary for the last 50
or 60 metres or so. So the all important SS 400 m dash is probably at least 0.25 - 0.5 secs slower
than it could be with a better choice of 3rd gear ratio.
Now consider the original T5 back in 1987 -
1st 3.5
2nd 2.14
3rd 1.39
4th 1.0
5th 0.78
...and lets choose a final drive of 2.92:
The max speed in gears becomes:
1st 67 (virtually identical so no more effort on the clutch - actually a slight bit easier)
2nd 111 (gets past the 100 kph mark nicely)
3rd 172 (gets past the 400 metre mark without the extra gear change)
4th 239 (every possibility of achieving a higher top speed if it can get to the redline in 4th)
5th 230 @ 4500 rpm
Cruising at 100 kph in 5th gives just 1950 rpm.- one would have to assume this is more economical
than 2150 rpm as the torque is virtually the same therefore the engine is not under any more load.
Seems to me therefore that the Ford engineers have miscalculated again. We have to ask “why is
this so?” Surely they are not incompetants - although their efforts of late I have also questioned
regarding the Series 3 Tickfords. Also, it is worth noting Wheels criticised the gearbox and
driveline for noise and lack of smoothness - another carry-over from AU.
I’m wondering if Ford aren’t actually making a concerted effort to force ppl out of manuals
alltogether by making them inappropriate for the use to which they have been put, and user
UNfriendly - if the customers (what few of us are left who like manuals) decide, for the reasons
I’ve stated above, to select an auto over the manual there will be huge cost benefits to the
manufacturer.
What does any one else think about my “conspiracy theory”?